Offroad Checklist

(for older trucks, carborated, live axles, etc.)

Pre-Trip Check (before you leave)

Walkaround
lights - head/tail/marker/brake/turn/backup lights, operation
wheels - bearing/ball joint play, rim damage, hub ujoint play
tire - pressure, wear, bulges, valve stems, spare condition
brakes - check pads and shoes, break lines, parking break
steering - rag joint condition, linkage play, pump and gear, column play, grease
wipers - wear, pump and wiper operation

Engine
battery - clean terminals, fastened down
belts and hoses - cracks or bulges
cooling/heating system - leaks, cracks, rad clean, thermostat operation
carb - carb operation, fuel line, fuel filter, air filter, lubrication and spring operation
vacuum - lines, pcv valve
ignition - spark plug cables, distributor, coil, wiring
electrical - fuses, alternator charging and clean
fluids - oil, trany, brakes, power steering, coolant, tcase/diffs, washer fluid, gas, spares for each

Undercariage
body and frame - cracks, steering bracket, body mounts
transmission - leaks, linkage
suspension - spring condition, shocks, shackles, ubolts and plates, spring bushing wear
drivetrain - drive-shafts, play, ujoints, leaks in trany/tcase/diff, grease
exhaust - pipes, muffler
nuts & bolts - lug nuts, hub, shackles, ubolts, springs, shocks, ujoints, engine/trany/tcase/diff pan, hooks, gas tank, skid plates, steering
lubrication - grease ujoint, steering, lubricate parking brake lines, carb, accelerator linkage, various joints and hinges

Other
drive test - all gears, tcase shifting, hubs locking
legal - license plate attached and visible, license/insurance/registration on hand, at least two usable mirrors
equipment - all necessary tools and spare parts securely fastened down

Pre-Flight Check (each trail you go on)

suspension bolts tight - shocks, shackles, ubolts
lug nuts and hubs bolts tight
fluids - oil, trany, brakes, power steering
carb - clean, air filter good, cleaner housing

In-Flight Check (every time you stop)

undercarriage - check under vehicle for anything hanging down
bolts - quick visual inspection of wheels, hubs, shackles, and shocks
electrical - alternator charging and clean

Arrival Check (after each trail)

engine idle
tire/rim damage
suspension damage
drivetrain damage
carb/air filter clean
leaks and fluid levels
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